Start with vector art.
Original vector files such as SVG, AI, or PDF give us the cleanest edges for embroidery and patches. A transparent PNG can work too. Avoid sending a screenshot and asking us to enlarge it.
A front logo. A side mark. Find the size and spot that make your next cap feel just right.
Find your fit โHeight follows your artworkโs proportions. We never stretch your logo to fill a box.
A starting point, not a production proof. Preview proportions are illustrative. Cap style, crown height, and decoration method all affect the final size. Weโll confirm the details in your free mockup before production.
Typical starting sizes for a structured 6-panel trucker. Weโll confirm the final size on your free mockup.
| Placement | Embroidery & 3D puff | Leather, woven & PVC | Digital Print |
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Front embroidery room of about 2.25 ร 4.5 in is the figure we publish for cap fronts, and it still depends on the cap style. Other placements and patch sizes are typical starting ranges. 5-panel and lower-crown caps usually have a little less height. Switch styles in the studio to update this chart.
Original vector files such as SVG, AI, or PDF give us the cleanest edges for embroidery and patches. A transparent PNG can work too. Avoid sending a screenshot and asking us to enlarge it.
Keep embroidered lettering about 0.2 in (5 mm) tall or bigger. Thin lines and tiny type get lost in thread. Woven patches can hold text down to about 1.5 mm. 3D puff needs bold shapes so the foam stays covered.
Crop empty margins first, then measure the visible art. Height should follow the original proportions, so circles stay round and wordmarks stay readable. Weโll place it on the cap and send a free mockup to confirm.
For embroidery, we publish a typical front area of about 2.25 inches tall by 4.5 inches wide, depending on the cap style. Patches often start a little smaller, commonly around 2.5 to 3.5 inches wide. The placement studio uses those as starting sizes. Weโll confirm the final size on your free mockup.
No. Width and height are different measurements. A wide wordmark might be 4.5 inches wide and only about an inch tall. The height should follow the original artworkโs aspect ratio. We never stretch a logo just to fill the space.
A 5-panel cap, and other lower-crown styles like many rope or flat-bill caps, usually has less vertical room than a structured 6-panel trucker. The studio tightens the starting max height when you switch to 5-panel. The exact limit depends on the model, and weโll confirm it on the mockup.
Yes. Left or right side and a mark above the back strap are common additions to a front logo. Those spots are smaller than the front. Typical starting sizes are about 2 ร 1.5 inches on the side and about 2.5 ร 1 inch on the back, confirmed on your mockup.
A woven patch. It can hold text down to about 1.5 mm. Direct embroidery reads best when lettering is about 5 mm (0.2 in) tall or bigger. Leather patches generally need about 5 to 6 mm. 3D puff works best with bold, simple shapes rather than tiny type.
Original vector artwork such as SVG, AI, or PDF is ideal when you have it. A transparent PNG can also work. Crop extra empty space around the design first. Enlarging a small screenshot will not restore missing detail. If all you have is a rough file, send it anyway and weโll tell you what we can do with it.
The 2.25 ร 4.5 inch front figure is our published embroidery starting size, and it still depends on the cap. Patch and Digital Print sizes in this guide are typical starting ranges, not a one-size-fits-all rule. Weโll fit the art to the actual cap in your free mockup.
Tell us what youโre making. Weโll help dial in the cap, artwork, and placement.

